In the surging wave of manufacturing intelligence, "wisdom and digital transformation" is becoming a must-answer question to cultivate new quality productivity and take the road of new industrialization. Entering Lishui CNC machine tool industry chain enterprises, digital signage flashes in real time, mechanical arms wield precisely, and intelligent systems dispatch autonomously....... Lishui machine tool industry is embarking on an intelligent leaping road with transformation and upgrading, scientific and technological innovation.
Ltd. in the production workshop, the sound of rumbling machines, has long since disappeared in the past dusty, noisy scene. Replaced by a large screen with real-time bouncing raw material ratios, temperature control and other key data. This has nearly forty years of history of the veteran enterprise, had been trapped in the traditional production model of the dilemma.
"In the past, the workshop relied entirely on human labor, which was inefficient and put great pressure on environmental protection." Tang Xiong, general manager of the company, recalled. The turnaround comes from a complete green upgrade - the enterprise decisively eliminated the highly polluting clay sand and resin sand process, the new plant in Yongyang Industrial Park, the full introduction of internationally advanced disappearing mold casting technology. The new production line does not need to add resin, curing agent and other chemicals, to achieve green production. Nowadays.Zhongshan casting has built a digital, intelligent assembly line, the annual production capacity of 34,000 tons, the annual output value of more than 400 million yuan, the production of machine tool castings, motor chassis and other products sell well at home and abroad, showing that "the old tree sprouting new branches" of the vigorous vitality.
Also in the digital wave of transformation, there are three intelligent precision machinery (Jiangsu) Co. In the production workshop, the financial director Luo Kefeng is checking the production progress and material distribution information through the screen. "At the beginning of this year, we invested nearly one million dollars to build ERP.(ERP)system, opening up the entire process from demand planning to financial settlement."Luo Kefeng lamented," the system as the enterprise's 'intelligent brain', procurement response speed increased by 40%, material distribution from manual entry upgraded to intelligent scheduling."
The initiative of enterprises to seek change is inseparable from the support of the government. Since this year, Lishui District has actively implemented the Nanjing City Pilot Implementation Plan for Digital Transformation of Small and Medium-sized Enterprises, through "one-on-one" visits and experts' door-to-door pulse-taking, to customize the transformation path for enterprises. "At present, the first batch of enterprises, such as Sanzhong Precision, have been selected for the pilot list, and after acceptance, they will receive an input award of 50%." Yongyang Street Enterprise Service Center staff Liu Haifeng introduced, is now actively assisting enterprises in need to declare the second batch.
The significance of transformation lies not only in the improvement of efficiency, but also in the forging of core competitiveness and the breakthrough of the industrial chain.The core product of Vemas (Nanjing) Machinery Equipment Co., Ltd. adopts the variable speed spindle unit composed of national standard 4-grade gears, which improves the machining efficiency by 4-10 times under the condition that the energy consumption and labor remain unchanged.Zhang Mingyuan, general manager of the company, said that it will cooperate with Nanjing University of Science and Technology and national key laboratories to develop new spindle units, which are expected to completely replace European products and break through the technical barriers in the aerospace field."
Entering the intelligent factory of Siemens NC (Nanjing) Co., Ltd. is like entering the "workshop of the future" - the modular flexible production line is synchronously producing dozens of products in a mixed flow, the AGV (automatic guided vehicle) shuttles along the predetermined route silently, and the AI scheduling system dynamically adjusts the production tempo according to the real-time data. AI scheduling system dynamically adjusts the production beat according to real-time data.The enterprise has just been evaluated as a provincial advanced-level intelligent factory in June this year, and the motion control R&D center set up has become the largest overseas R&D base of Siemens in the global business field.
The innovation breakthrough of enterprises needs suitable ecological nourishment. At present, Lishui District innovatively implements the "foundation-cultivation-service" trinity promotion mechanism, and builds up a hierarchical intelligent factory gradient cultivation system. At the same time, it actively promotes the cooperation between industry, academia and research, and facilitates the pairing of more than 20 research institutes with enterprises such as Teng Yang Machinery and Sanzhong Precision in the district, and focuses on cracking the problem of "fragmentation" of technological transformation.At present, there are nearly 20 high-tech enterprises in the cluster, accounting for about half of the total number of regulated enterprises, with three municipal technology R&D platforms, gradually building up an industrial ecology of integration and innovation.
From Zhongshan Foundry's "Green Butterfly" to Sanzhong Precision's "System Empowerment"; from Weimar's "Technology Breakthrough" to Siemens' "Benchmarking". LeadingIn Lishui, every enterprise is writing its own transformation story, which is gathering strong kinetic energy for the cluster to move towards "new", and continues to promote this manufacturing hot spot to accelerate towards the future of high-end, intelligent and green.
